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(4) Assembly. The assembly of the pieces can be permanent or temporary. If the model is bulky and must be moved frequently, it is preferable to have a temporary assembly where the pieces hold together with toothpicks for Styrofoam or pins for Foamcore. For a strong and permanent model, liquid white glue is ideal for porous and absorbent materials like foam and cardboard.
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You can use a spatula to spread the glue on wide surfaces and you must always apply pressure while drying to avoid air pockets.
+Advice:
*Some adhesives can damage surfaces. Strong glue can melt Styrofoam and tape can tear Foamcore.
*Foamcore can be bent to form angles by making an incision in one of the cardboard surfaces which reduces considerably the work of assembly.
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(5) Finishing. During the finish, you must prepare the surface of the material. At this point you can apply paint to cover imperfections or to add color or texture. A base coat is necessary for porous or colored Styrofoam but a single coat is sufficient for Foamcore.
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For Styrofoam, latex paint as a good adhesion but is costly while for Foamcore many types of paint work well such as acrylic paint which is more affordable.
+Advice:
*To even porous surfaces or fill holes and cracks, silicone is ideal and some types can be painted.
*You can even dense materials with sand paper and a sanding bloc, especially for joints.
*You can sand Styrofoam lightly to increase the adhesion of paint.
*To hide exposed foam surfaces (Foamcore), you can stick cardboard strips.
Visual summary
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Here are three model projects including the plans and the measurements according to three levels of difficulty. You can build a ballcourt, a pyramid-temple or a palace by choosing your materials and finishing. Printable version in PDF format
Note: If you are not familiar with the metric system, you can convert the centimeters (cm) in inches by dividing the measurements by 2,5.
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Project 1-Creating masses (beginner): Ballcourt
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